Time:2025-05-30 Browse:1402
As an important equipment in the electronic manufacturing industry, the Zhimao board splitter has been increasingly widely used in the market in recent years. This article will comprehensively analyze and introduce the characteristics, working principles, advantages, and applications of the Zhimao board splitting machine in different fields, helping readers better understand and choose this efficient and accurate board splitting equipment.
The Zhimao Plate Splitting Machine originated in Taiwan in 1993 and was initially established as a research and development center. With the expansion of its business, Zhimao established a branch in Dongguan in 2002 (changed to a subsidiary in 2013), responsible for global market sales and after-sales technical training services. In 2003, Zhimao purchased nearly 20 acres of land in Zhejiang and established a modern industrial plant of 20000 square meters, focusing on equipment installation and production. In 2020, Zhimao established a subsidiary in Suzhou, further expanding its business scope. Nowadays, Zhimao's customer base covers many Fortune Global 500 and China 500 companies such as Foxconn, Weichuangli, State Grid, as well as a large number of small and medium-sized enterprises.
There are various types of Zhimao slitting machines, mainly including milling cutter type, laser type, stamping type, and V-Cut type. Among them, the milling cutter type plate splitter is currently the most widely used and mainstream equipment in the market. It can achieve functions such as curve programming, milling cutter diameter switching, program memory, etc., to meet the process requirements of different PCB cutting. The online curve PCBA milling cutter splitting machine uses a high-speed spindle for PCBA cutting and splitting, with low cutting stress and high accuracy, suitable for any shape of circuit board, significantly reducing the scrap rate of PCB boards.
The laser type plate splitting machine adopts high-end lasers, which have the characteristics of high precision, high speed, and high stability in plate splitting operation. It is suitable for applications that require extremely high cutting accuracy, such as electronics, instruments, communications, machinery, and other industries. The operation of the laser cutting machine is simple, requiring only a few simple steps to complete the cutting operation, greatly improving production efficiency.
Stamping type splitting machine is suitable for situations where the components are not very high and require quick splitting. It adopts the method of using an upper circular knife and a lower flat knife to place the PCB board on the lower flat knife. By stepping on the switch, the upper circular knife moves horizontally to the set point to cut and divide the PCB board. This type of slitting machine can cut without shedding threads, with a flat cut without burrs, and can be equipped with a conveyor platform for easy automatic delivery of cut PCB boards.
The V-Cut type splitter is suitable for small, thin, and relatively simple PCB boards. It adopts a pneumatic lightweight design, which can complete the cutting process without shear stress in one go, especially suitable for cutting precision SMD or thin plates. The V-Cut slitting machine uses wedge-shaped cutting tools for linear slitting, minimizing shear stress and protecting sensitive SMD components, reducing potential quality risks to the product.
In addition to the above-mentioned mainstream board splitting machines, Zhimao also provides various customized board splitting solutions according to the different needs of customers. For example, for irregular and irregular PCB boards, Zhimao has launched multiple sets of knife type V-groove slitting machines; For situations that require quick wire changes and no need for fixtures, a fixture free clamping online PCBA splitter has been launched; In response to the cutting needs of FPC boards, FPC laser cutting machines and FPC stamping V-groove slitting machines have been launched.
The working principle of the Zhimao board splitter is mainly customized according to the type and design of the PCB board. For small and thin PCB boards, the guillotine type slitting machine achieves stress free cutting through pneumatic lightweight design; For PCB boards with components that are not high in height, the knife type slitting machine achieves precise segmentation by using a circular upper knife and a flat lower knife; For irregular and irregular PCB boards, milling cutters are used to divide them according to pre programmed paths using high-speed milling cutters; The laser type plate splitting machine achieves high-quality plate splitting operation through high-precision cutting of the laser beam.
The advantages of the Zhimao slitting machine are mainly reflected in the following aspects: first, high precision, using advanced processing technology and equipment to ensure cutting quality; The second is high speed, using high-speed motors and optimized cutting paths to improve production efficiency; The third is good stability, using high-quality electrical components and control systems to ensure long-term stable operation of the equipment; Fourthly, it is easy to operate and adopts a humanized design, making the operation more convenient; The fifth is strong customization, which can be customized according to the specific needs of customers to meet various production requirements.
The Zhimao board splitter has a wide range of applications in multiple fields. In the field of construction, the Zhimao slitting machine can be used to cut large boards into wall panels, floors, etc. of different specifications to meet the needs of construction. In the field of furniture and decoration, the Zhimao slitting machine can be used to cut boards into various shapes and sizes to meet the needs of furniture manufacturing and decorative design. In the electronic manufacturing industry, the Zhimao board splitter is an indispensable equipment. It is widely used in electronic component production lines, which can efficiently complete the board splitting work of components, improve production efficiency, and reduce production costs.
The Zhimao slitting machine also has excellent after-sales service. Zhimao has after-sales service centers in 9 cities in China and after-sales and sales centers in 28 countries and regions overseas. In order to ensure rapid response to user needs, Zhimao promises to provide phone feedback within 10 minutes, solve problems within 2 hours, and arrive at the customer's site within 1 working day to resolve issues. The equipment warranty period is 365 days, with lifelong maintenance. Every December, Zhimao also conducts follow-up visits to users and provides free PCBA board splitting machine equipment maintenance, training, and other services.
The emergence of the Zhimao slitting machine provides strong support for enterprises to achieve automated production. It can not only greatly improve production efficiency and reduce labor costs, but also ensure the stability and consistency of product quality. At the same time, the customization of the Zhimao splitter allows it to adapt to various production scenarios and needs, creating more value for enterprises.
In summary, the Zhimao board splitter has been widely used in various fields such as electronic manufacturing due to its advantages of high precision, high speed, good stability, simple operation, and strong customization. Whether it's cutting large sheets or splitting electronic components, the Zhimao board splitter can provide efficient and precise solutions. In the future, with the continuous advancement of technology and the rapid development of industry, the Zhimao board splitter will continue to play its important role and create more value for enterprises.